See downtime coming. Stop it cold.
Bring sensor readings, maintenance logs, quality checks, and ERP data together. Predict failures, catch defects early, and plan production with confidence.
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Unplanned downtime is the most expensive surprise in the building.
Machines give warning signs long before they fail, but those signs are scattered across historians, spreadsheets, and maintenance notes. Quality drift hides in shift data. Planners juggle demand, materials, and capacity by hand.
- 01Failures are discovered when the line stops
- 02Scrap and rework patterns go unexplained
- 03Maintenance runs on calendars, not condition
- 04Production plans miss material and demand shifts
Everything Manufacturing teams need, in one intelligence layer
Predictive maintenance
Spot vibration, temperature, and cycle-time patterns that precede failures.
Quality drift detection
Catch process parameters drifting out of tolerance before defects ship.
OEE insight
Break down availability, performance, and quality by line, shift, and product.
Supply and demand planning
Balance orders, inventory, and capacity with forecasts you can question.
Supplier performance
Track lead times, defects, and on-time delivery for every supplier.
Plant agents
Agents watch lines around the clock and alert the right team the moment something shifts.
From first question to first win in minutes
Connect your plant data
Bring in sensor exports, MES and ERP data, quality records, and maintenance logs.
Ask the floor a question
Try 'Why did scrap on line 3 double last week?'
Get the likely cause
See the correlated factors, the evidence, and suggested next steps.
Keep watch automatically
Set agents to monitor assets and quality, and alert before trouble.
Built for the decisions that move the needle
Maintenance planning
Shift from fixed schedules to condition-based maintenance on the assets that need it.
Scrap reduction
Pinpoint the shifts, materials, and settings tied to defects and fix the source.
Shift handover
Generate clear shift summaries with output, issues, and open actions in seconds.
S&OP preparation
Walk into planning meetings with demand, capacity, and material risks already analyzed.
What changes when your data starts talking back
Plan the repair instead of reacting to the breakdown.
No shift goes unmonitored.
Engineers spend time improving, not compiling.
Industrial data, protected.
Production and process data is core intellectual property. Data AI keeps it secured, permissioned, and private to your organization.
- Access controls by plant, line, and role
- Encryption in transit and at rest
- Full activity history
- Built to support your security and compliance programs
Questions, answered
Do we need new sensors?
No. Start with the data you already collect, from historians and MES exports to spreadsheets.
Can operators use it?
Yes. Anyone can ask questions in plain language, from the floor to the front office.
Does it control our equipment?
No. Data AI analyzes and alerts. Your teams and existing systems stay in control of operations.
Can it handle multiple plants?
Yes. Compare performance across sites, lines, and products in one workspace.
How fast is setup?
Many teams connect their first data sources and get answers within a day.
Run the smartest plant you've ever managed.
Predict, prevent, and perform with the data your machines already produce.
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